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Solutions

From Danfoss technology to plant performance.

Danfoss PowerNEU delivers complete heavy-industry solutions across the lifecycle, from application study, design and engineering to manufacturing, integration, commissioning, monitoring, spares and lifecycle services. Looking for a specific product or spare? Explore the Danfoss PowerNEU Store.

Six areas where DPN engineers, builds, installs and supports the complete system, not just the component.

Engineer inspecting an open Danfoss iC7 drive control panel

Drives & Motion Systems

Engineered drive solutions for critical heavy-industry applications, including common DC bus, active front end, regenerative systems, conveyors, mills, pumps, fans and compressors.

Browse the Drives store →
Connected hoist and crane electrification icons: brake, load monitoring, hook and lifting controls

Electrification Solutions

Electrification across metals and mining: crane and hoist electrification, conveyor and material handling electrification, and mill and process drive electrification.

See a worked example →
Power conversion cabinets connecting grid, motors and battery storage for power quality and process continuity

Power Quality & Process Continuity

Voltage dip ride-through, critical drive backup, common DC bus solutions, regenerative drive systems, harmonic mitigation and grid-tied power conversion for plants that cannot afford a grid disturbance to stop production.

See our Power Quality solutions →
Thermal Management and Heat Recovery

Thermal Management & Heat Recovery

Integrated cooling and heat-transfer solutions using heat exchangers, cooling loops, process cooling and heat-recovery systems.

Browse the Heat Exchangers store →
Energy Efficiency and Decarbonization

Energy Efficiency & Decarbonization

Application studies, system upgrades and emissions-reduction solutions for heavy industry, from optimizing motor-driven systems to waste heat recovery, heat pumps and new cross-technology developments that cut energy consumption and carbon footprint together.

See our ESG & Energy approach →
Modernization, Digital and Lifecycle Solutions

Modernization, Digital & Lifecycle Solutions

Automation and control system integration, retrofit, obsolescence management, monitoring, diagnostics, repair, refurbishment, spares, predictive maintenance and lifecycle support for installed systems.

See Repair & Refurbishment →

We understand where our technologies sit inside your process, not just what they do on a datasheet.

Our Metals plant map breaks the plant down stage by stage, from raw material handling to finishing and utilities, and shows where DPN's drives, thermal and lifecycle scope applies at each one.

Raw Material & Preparation Iron & Steel Making Rolling Processing & Finishing Plant-wide Utilities & Cranes

See the full Metals plant map →

One execution model, applied to every solution on this page.

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1. Understand

Plant, process, application and operating constraints.

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2. Engineer

System architecture, sizing and technical design.

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3. Integrate

Danfoss technologies combined with panels, controls and plant interfaces.

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4. Build & Test

In-house manufacturing, assembly and FAT testing.

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5. Commission

Site installation support, tuning and performance validation.

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6. Support

Diagnostics, service, spares and repair.

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7. Modernize

Retrofit and upgrade ageing systems over time.

Danfoss builds the technology. DPN leads the execution.

Danfoss technology

Danfoss drives, power electronics and heat exchanger platforms have established references across steel, crane and heavy-industry applications globally, including common DC bus, regenerative and back-channel-cooled drive systems built for harsh plant environments.

DPN execution scope

DPN applies these technologies within its own engineering and execution scope for heavy-industry customers in India: application engineering, panel design and manufacturing, FAT testing, site commissioning, and lifecycle service, repair, retrofit and spares support after handover.

Every solution starts with a plant problem, then draws on the Danfoss technologies, engineering and execution it takes to solve it.

A worked example of the execution model above, drawn from our Metals plant map. See the full Metals plant map → For newer decarbonization and efficiency solutions, including voltage dip ride-through and waste heat recovery, see Innovative Solutions →

Regenerative Drive Systems for Hot Metal Cranes

Load-shared crane drives with energy recovery for melt shop, casting and blast furnace hoisting.

EOT cranes, converter tilting drives, oxygen gun hoists and blast furnace loading car hoists carry safety-critical loads in high heat, humidity and dust. Uneven load sharing across multi-motor hoists accelerates wear, and braking energy is normally lost as resistor heat.

DPN engineers master-follower torque sharing across each hoist and, where the crane fleet allows it, a common DC bus so braking energy recovered on one axis is reused by another instead of being burned off. Scope covers drive supply, panel design and assembly, FAT testing, commissioning and ongoing lifecycle support.

Technologies: Crane-duty VLT AutomationDrive FC 302 and VACON NX drives, VACON NX common DC bus configuration, Danfoss System Bus.

Drive repair and refurbishment and spares support sit under DPN's Repair and Refurbishment Center and Centre of Excellence. See the full melt shop and utilities stages on the Metals plant map →

Whether you're planning a new system, modernizing an existing installation, replacing an obsolete drive or trying to reduce energy consumption, our application engineers can help define the right technical approach.

Talk to an Application Engineer → Browse Products & Spares →